Vacuum Casting Products

High-quality polyurethane casting for low-volume production and complex geometries

Vacuum Casting Process

1

Master Model Building

Precision prototypes are produced using 3D printing or CNC machining. Each master model is meticulously post-processed to achieve specified surface finish requirements.

Master Model
2

Silicone Mold Making

Vacuum-cast silicone ensures bubble-free molds with intricate details. The master model is suspended within a mold frame, and liquid silicone is poured under vacuum conditions.

Silicone Mold
3

Parts Production

Following cure, the mold is opened and the part is demolded. Post-processing operations (trimming, sanding, painting) are carried out to achieve the final prototype specifications.

Parts Production

Product Applications

Auto Parts

Auto Parts

High-quality vacuum cast components for automotive applications, including interior trim parts, functional prototypes, and end-use production parts.

Heat Resistant Impact Resistant Weather Resistant
Healthcare Parts

Healthcare Parts

Precision medical components and device housings manufactured with biocompatible and sterilizable polyurethane resins for healthcare applications.

Biocompatible Sterilizable Smooth Surface
Electronic Parts

Electronic Parts

High-precision electronic enclosures, connectors, and housings with excellent dimensional accuracy and flame-retardant options.

Flame Retardant High Precision EMI Shielding

Material Applications

PU resins mimic engineering plastics & elastomers. (No composites or glass‑fiber reinforcement.)

Standard Rigid PU part
Standard Rigid
Replaces ABS/PP/PA/POM
High Strength Dimensional Stable Paintable
Ideal for automotive interior trim, electronic housings, and industrial enclosures requiring high stiffness and excellent surface finish.
Shore D 75–85 Any Color
Elastomer PU part
Elastomer
Replaces Rubber/TPE
Flexible Abrasion Resistant Soft Touch
Perfect for seals, gaskets, ergonomic grips, over-molded components, and vibration-damping parts requiring elasticity and durability.
Shore A 20–90 Any Color
Transparent PU part
Transparent
Replaces PC/PMMA
Optical Clarity UV Stable Glossy Finish
Designed for lenses, light guides, transparent covers, display windows, and aesthetic models where optical transparency and clarity are critical.
Shore D 80–85
High-temperature PU part
High-Temperature
Heat-resistant Engineering Plastic
Heat Resistant HDT 80-150°C Chemical Resistant
Suitable for under-the-hood automotive components, engine-adjacent parts, and industrial equipment exposed to elevated temperatures and harsh environments.
Shore D 80–90 Any Color
Flame retardant PU part
Flame Retardant
UL94 V-0 Flame Retardant
UL94 V-0 Low Smoke Self-Extinguishing
Engineered for electronic enclosures, power supplies, consumer electronics, and safety-critical components that demand strict flame-retardant compliance.
Shore D 75–85 Any Color

Why Choose Vacuum Casting?

Cost Effective

No expensive tooling required. Perfect for small batch production of high-quality parts.

Material Flexibility

Wide variety of polyurethane resins with different colors and mechanical properties available.

Complex Structures

Parts with intricate details and complex geometries can be created easily and efficiently.

High Accuracy & Low Cost

High dimensional accuracy (±0.1mm) at a fraction of the cost of injection molding.

Ready to Start Your Vacuum Casting Project?

Contact our engineering team for expert consultation

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